导语:电机领域的两大巨擘——有刷电机与无刷电机,各具特色。本文旨在深入探讨这两种技术的差异,以期为读者提供更加全面的理解。作为一名对电机知识充满好奇的人,你准备好了吗?让我们一起揭开有刷和无刷电机之间神秘面纱。
一、有刷电机简介
有刷电机会永远是最基础的旋转型转换器,无论是将机械能变为电能还是反之,它都以其简单易懂而被广泛应用。在启动方面,有刷电机会迅速到位,制动同样快速且精准,其控制系统相对简单,这使得它成为许多场景下的首选。
二、无刷直流(DC)電機介绍
无刷直流電機則是一種具有自控性能的高科技產品,它不需要额外的启动绕组,也不会因负载突变产生振荡或失步。由于采用了高磁能级稀土钕铁硼材料,無法動力電機體積比同容量三相異步電機更小。
三、有 brushes 和 no-brush 电机性能比较
有 brushes 电机构造简单、成熟技术
从19世纪诞生至今,无brush形式一直占据主导地位。而直流no-brush则一直未能实现商业化运营,只是在近年才逐渐融入市场,其实质仍旧属于交流范畴。另一方面,有brush直接由人们发明并广泛应用,由于结构简单,可维护性强,因此受欢迎程度远超前者。
Direct current (DC) brush motor response speed and torque difference
Direct current (DC) brush motors have faster response time, larger starting torque, and smoother control compared to no-brush motors. The starting resistance of the latter is high, resulting in lower power factor and smaller starting torque during startup.
Direct current (DC) brush motor running stability and braking effect
Brushed DC motors are controlled through voltage adjustment for smooth acceleration, deceleration, and constant-speed operation. No-brush motors typically use digital frequency converters that first convert AC to DC before converting back to AC for speed control; this results in less stable startup and shutdown with more vibration.
Direct Current (DC) Brush Motor Control Precision High
Direct Current (DC) Brush Motors often combine with gearboxes or encoders to achieve higher output power while maintaining high precision control up to 0.01 mm accuracy; they are used in precise machine tools where positioning can be accurately achieved at any desired location.
No-Brush Motors due to their instability during startup & shutdown cannot position accurately until using limit switches or end stops which makes them not as accurate as brushed DC Motors.
Lower cost of direct current (DC) brush motors maintenance-friendly design
With a simple structure, low production costs, wide range of manufacturers available with mature technology means it has been widely applied in factories machines tools etc., if there's an issue it's just replace the carbon brushes which only costs a few yuan very affordable whereas No-Brush Motors require replacement when faulty but expensive limited applications such as air conditioners refrigerators etc., hence its popularity among industrial users
Eliminating sparks noise interference
The absence of electrical contacts eliminates spark generation reducing electromagnetic interference on wireless remote devices making these electric drives suitable for applications requiring minimal disturbance
7 Low Noise Operation Smooth Running
Elimination of friction from contact reduces vibrations producing quieter operation making them ideal for models where stability matters most
8 Longer life span low maintenance requirements
Less wear occurs without contact points so overall durability improves considerably leaving only periodic cleaning needed vs frequent replacements required by traditional brushed designs